Tech Blog

Welcome to the Technical Information Blog dedicated to the fun and always fascinating world of vintage Triumph, Norton, and BSA motorcycle parts. This blog serves as a comprehensive resource for enthusiasts and collectors who are passionate about these iconic British motorcycle brands.
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Our Most Recent Tech Blogs
Handlebar Changes and cables
Considerations for Handlebar Changes By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Most people in the…
An Overview of the Smith’s BG5330 Speedometer Drive Units
An Overview of the Smith’s BG5330 Speedometer Drive Units By Dave Porter, Technical and Customer Support at The Bonneville Shop …
Part 3: Resurrecting A Barn Find Hinckley
Hinckley Triumph Maintenance and Restoration Part 3: Resurrecting A Barn Find Hinckley By Mike Grage, Technical and Customer Support at The…
Fitting the Lucas 36403 Ammeter
early 2AR Lucas 36403 ammeters By Dave Porter, Technical and Customer Support at The Bonneville Shop Lucas supplied the 2AR…
Triumph T140 Rear Rim
Triumph T140 Rear Rim Retrofit and Service Bulletin 4-77 By Dave Porter, Technical and Customer Support at The Bonneville Shop Triumph T140…
A Look at the Amal Concentric Floats
…Preliminary checks of fuel level in the petrol tank, adequate flow of fuel through the petcocks (and inline filters, if…
60,000 Commandos Can’t Be Wrong- Musings From A Casual Blogger
By Dave Porter, Technical and Customer Support at The Bonneville Shop I have always admired the Norton Commando series of motorcycles, not…
Part 2: Resurrecting a Barn Bike: Hydraulic Brake Restoration (non-ABS)
…will cause property damage, injury, or death. This should be done on the shop floor, so the pistons won’t fly…
Constant Velocity Carburetor Cleaning/Tuning Tips & Tricks
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Carb Cleaning and Tuning Float Bowl/Fuel…
Part 1: Resurrecting a Ran-When-Parked, Barn Find, Carbureted Triumph from the Hinckley Factory
…holes in a diamond formation between idle mixture port and throttle butterfly. Clogged transfer ports cause stumbling off idle. While…
A Look at the Lucas 149SA and 47SA Ignition Switches
Lucas 149SA 47SA Ignition Switches By Dave Porter, Technical and Customer Support at The Bonneville Shop Ignition Switches47SA 3-Position Ignition Switch149SA 4-Position…
Matchless AJS and Associated Motor Cycles
By Dave Porter, Technical and Customer Support at The Bonneville Shop AMC Looking back on some of the more revered names…
The Conundrum of Triumph C-Range Top-End Compatibility
Triumph T100 Top End – The Conundrum of Triumph C-Range Top-End Compatibility Unfortunately, I have chosen to take on a…
Timing Tri-Spark Ignition – Classic Twin Ignition
…setting the timing. The Classic Twin Ignition is suitable for Triumph Unit Twins T100, T120, TR7RV, T140 Bonneville, Tiger, Daytona…
A Word About BSA, Norton, and Triumph Seat Supply
By Dave Porter, Technical and Customer Support at The Bonneville Shop If you have been searching for seat supply for…
A Look at the Mysterious Lucas Cutout/ Lucas Kill Switches
Lucas Kill Switches and Cutouts By Dave Porter, Technical and Customer Support at The Bonneville Shop 4A Cutout – Kill Switch: 762080,…
Norton Motorcycle Photos
Norton motorcycle photos from our customers here at The Bonneville Shop. Check out or stock of parts for your Norton….
Gearbox Sprocket: Tips for a Grooved High Gear Spine and Chamfered Sprocket
From Guest Expert: Don Johnson To use an o ring with the gearbox sprocket you must have a high gear spline…
The Imperiled Life of the Kickstarter Cotter Pin
The Imperiled Life of the Kickstarter Cotter Pin One of the hallmarks of vintage BSA and Triumph motorcycles is the…
Year, Make, Model – What Are You Working on Today?
Triumph and BSA Frame and Engine NumbersWhere are the Frame and Engine Numbers?Registration and Title Documents for Year Make Model …
Setting Up Dual Carbs
…have a points setup, especially look for loose springs connecting the bob weights. Set the ignition timing exactly for both…
A Guide To Triumph Headlamp Shells
By Dave Porter, Technical and Customer Support at The Bonneville Shop Table of Contents for Triumph Headlamp ShellsLucas SS 700 7”Lucas…
Amal Carb Fitment: An Everyman’s Guide
It’s been said many times that nothing wakes up an old British motorcycle like a new carburetor. Amal carb…
A Bit About Fender Stays
A Bit About Fender Stays By Dave Porter, Technical and Customer Support at The Bonneville Shop “…there are many different…
Why Not A BSA?
By Dave Porter, Technical and Customer Support at The Bonneville Shop Barn Bikes Abound – BSA Motorcycles “…not only are they plentiful,…
The Case for the Parts Catalog as the Most Important Tool in the Cabinet
By Dave Porter, Technical and Customer Support at The Bonneville Shop Work Smarter, Not HarderAdvantages to a Printed Parts CatalogParts Catalog…
TECH TIP: How to Install New Clutch Rubbers
By Dave Porter, Technical and Customer Support at The Bonneville Shop Steps to Install New Clutch RubbersUsing a Clutch Locking ToolThe…
Sealing Washers and the Oil-Tight Triumph Engine
‘Sealing Washers and the Oil-Tight Triumph Engine’ By Dave Porter, Technical and Customer Support at The Bonneville Shop Fiber WashersCopper WashersStat-O-Seal…
Application Techniques for Waterslide Decals
By Dave Porter, Technical and Customer Support at The Bonneville Shop There are 4 basic steps on how to apply a…
Motorcycle Fender – Classic Triumph Fender – OEM and Custom Mudguards for Your Project Bike
A motorcycle fender will restore your classic Triumph to its true glory. Don’t put an old, compromised fender on your…
Triumph Service Bulletin Twin 9-70: Rotor/Rotor Nut
Loose Rotor Nut or Rotr Center: Triumph Service Bulletin Twin 9-70 By Dave Porter, Technical and Customer Support at The…
Winterizing Your Classic Brit Bike Checklist
Winterizing your classic Brit bike is one of the most important things you can do. For those of us living…
The Nuts and Bolts of Hardware
The Nuts and Bolts of Hardware By Dave Porter, Technical and Customer Support at The Bonneville Shop “…a factory parts catalog is…
How To Convert Your 6-Volt British Motorcycle to 12-Volts
…go a long way to keep the battery charged. It will also satisfy the demands of electronic ignition on the…
Get ‘em While They’re Hot- 130 Link 530 Chains!
130 Link 530 Chains By Dave Porter, Technical and Customer Support at The Bonneville Shop We recently procured a substantial quantity of…
VIDEO: Motorcycle Polish: Tips for Your Primary and Timing Cover
Motorcycle polish: yes or no? Did you just get your hands on a solid barn bike? How long was it…
Considerations for Your Brit Bike: A Brief Guide to Cables
By Dave Porter, Technical and Customer Support at The Bonneville Shop A Guide to CablesThrottle cablesClutch CablesBrake Cables As a customer service…
Bearing Race Puller – Motorcycle Tools
Buy a bearing race puller today. If you’re doing any motorcycle restoration, having the right tools is essential. Bearings, including…
Fork Damper Sleeve Install – Which Way Do They Go?
By Dave Porter, Technical and Customer Support at The Bonneville Shop – For Triumph and BSA forks up to 1970 (up…
Triumph Top-End Sealing and What the Workshop Manual Doesn’t Explain
By Dave Porter, Technical and Customer Support at The Bonneville Shop Table of Contents for triumph top end sealingResourcesConsiderations For…
A Primary Concern: The B-Range Chaincase Covers
…was the last part number, appearing in the 1981-1985 parts books, however it was preceded by the more common 71-7003…
The Importance of Right to Repair Legislation
By Mike Grage, Technical and Customer Support at The Bonneville Shop written in partnership with British Iron, our Modern Triumph…
A Guide for BSA and Triumph Oil Pressure Switch Identification
‘A Guide for BSA and Triumph Oil Pressure Switch Identification’ By Dave Porter, Technical and Customer Support at The Bonneville Shop The…
Pattern Parts and Fettling to Perfection
Pattern Parts and Fettling to Perfection By Dave Porter, Technical and Customer Support at The Bonneville Shop Occasionally I receive inquiries from…
Using LEDs with Traditional Turn Signal and High Beam Indicator Lights
…left/right and fore/aft in their proper positions. I turn them another way for charging and ignition diagnostics) Potential Problems with…
Dave’s Building a 10-Footer: A 1970 Triumph TR6R Build – Part 2
…crankshaft, and the stator studs are not bent, so this procedure passed with flying colors. Primary Chain 𝙄 𝙝𝙖𝙫𝙚 𝙖𝙙𝙟𝙪𝙨𝙩𝙚𝙙…
Dave’s Building a 10-Footer: 1970 Triumph TR6R Repair – Part 1
By Dave Porter, Technical and Customer Support at The Bonneville Shop The 4th One – 1970 Triumph TR6R RepairFinding a Barn…
How the Tiger 100 Became the Triumph Daytona
By Dave Porter, Technical and Customer Support at The Bonneville Shop Doug Hele and the Daytona1967 – 1969 Triumph DaytonaThe end…
A Farewell to Real Chrome
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. The Chrome of Before – Real ChromeLegislative…
Electronic Ignition System Diagnostics
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Function of Electronic Ignition SystemsTesting Functionality Here at…
Triumph Service Bulletin 64/1 – 1964 Forks – Eliminating Oil Leaks
…and C-range telescopic forks is the fork oil seal holders, or “dust excluder sleeve nuts”, as termed in the Triumph…
Easy Tri-Spark Triples Ignition Kit Installation Guide
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. How to Wire it UpSetting the Timing So,…
Tips on Fitting the Girling Stainless Floating Brake Disc Rotor
By Dave Porter, Technical and Customer Support at The Bonneville Shop SpecsFitment ChallengesSolutions We have recently taken delivery and sold through our…
Thunderbolts and Lightning: BSA Motorbikes
BSA Motorcycles: Thunderbolts and Lightning, very, very frightening me! (Galileo) Galileo (Galileo) Galileo… By Dave Porter, Technical and Customer Support at The…
TECH TIPS – Evaluating Your Clutch Plates and Springs
By Dave Porter, Technical and Customer Support at The Bonneville Shop Clutch Plates AND Springs Clutch Plates When evaluating the clutch plates and…
What exactly is a 1978 Triumph Bonneville?
…new finishes, Tawny Brown and Gold was met with limited enthusiasm in the US, and some 480 units were sent…
Cam Timing Notes – Part II
Checkout Cam Timing Notes Part I here and The Brain of Your Triumph B Range Engine- the Camshaft. Cam Timing ContentsCheckout Cam…
VIDEO: Dozens of UK Made OEM & Universal Fenders
UK made fenders from Speedwell Mudguards uses the original tooling and machines to replicate OEM length, width, radius and even…
Using the Degree Wheel to Establish Ignition Timing
…the factory workshop manual for more guidance, only to learn that the flywheel on your engine’s crankshaft has only one…
The Brain of Your Triumph B Range Engine- the Camshaft
Have you seen our blog on Cam Timing Notes or Cam Timing Notes – Part II? Dave has written up a…




