Tech Blog

Welcome to the Technical Information Blog dedicated to the fun and always fascinating world of vintage Triumph, Norton, and BSA motorcycle parts. This blog serves as a comprehensive resource for enthusiasts and collectors who are passionate about these iconic British motorcycle brands.
To Return to the Home page, Click Here.
Our Most Recent Tech Blogs
446 LED Update for 2026
Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron 446 LED Update for 2026 There have been a…
Wheel Building – Starting For Success
Dave Porter, Technical and Customer Support at The Bonneville Shop. Motorcycle Wheel Building One of the more satisfying elements of the…
Handlebar Changes and cables
Considerations for Handlebar Changes By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Most people in the…
An Overview of the Smith’s BG5330 Speedometer Drive Units
An Overview of the Smith’s BG5330 Speedometer Drive Units By Dave Porter, Technical and Customer Support at The Bonneville Shop …
Part 3: Resurrecting A Barn Find Hinckley
Hinckley Triumph Maintenance and Restoration Part 3: Resurrecting A Barn Find Hinckley By Mike Grage, Technical and Customer Support at The…
Fitting the Lucas 36403 Ammeter
early 2AR Lucas 36403 ammeters By Dave Porter, Technical and Customer Support at The Bonneville Shop Lucas supplied the 2AR…
Triumph T140 Rear Rim
Triumph T140 Rear Rim Retrofit and Service Bulletin 4-77 By Dave Porter, Technical and Customer Support at The Bonneville Shop Triumph T140…
A Look at the Amal Concentric Floats
By Dave Porter, Technical and Customer Support at The Bonneville Shop In this blog I will cover some information regarding…
60,000 Commandos Can’t Be Wrong- Musings From A Casual Blogger
By Dave Porter, Technical and Customer Support at The Bonneville Shop I have always admired the Norton Commando series of motorcycles, not…
Part 2: Resurrecting a Barn Bike: Hydraulic Brake Restoration (non-ABS)
…cleaned and flushed if the reservoir was filled with dried up brake fluid. The process is rather simple whether it’s…
Constant Velocity Carburetor Cleaning/Tuning Tips & Tricks
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Carb Cleaning and TuningFloat Bowl/Fuel System Ventilation:Float…
Part 1: Resurrecting a Ran-When-Parked, Barn Find, Carbureted Triumph from the Hinckley Factory
…the cleaning process. The first item on the list is the fuel tank and petcock. Be sure to use a…
A Look at the Lucas 149SA and 47SA Ignition Switches
Lucas 149SA 47SA Ignition Switches By Dave Porter, Technical and Customer Support at The Bonneville Shop Ignition Switches47SA 3-Position Ignition Switch149SA 4-Position…
Matchless AJS and Associated Motor Cycles
By Dave Porter, Technical and Customer Support at The Bonneville Shop AMC Looking back on some of the more revered names…
The Conundrum of Triumph C-Range Top-End Compatibility
By Dave Porter, Technical and Customer Support at The Bonneville Shop Triumph T100 Top End – The Conundrum of…
Timing Tri-Spark Ignition – Classic Twin Ignition
…setting the timing. The Classic Twin Ignition is suitable for Triumph Unit Twins T100, T120, TR7RV, T140 Bonneville, Tiger, Daytona…
A Word About BSA, Norton, and Triumph Seat Supply
By Dave Porter, Technical and Customer Support at The Bonneville Shop If you have been searching for seat supply for…
A Look at the Mysterious Lucas Cutout/ Lucas Kill Switches
Lucas Kill Switches and Cutouts By Dave Porter, Technical and Customer Support at The Bonneville Shop 4A Cutout – Kill Switch: 762080,…
Norton Motorcycle Photos
Norton motorcycle photos from our customers here at The Bonneville Shop. Check out or stock of parts for your Norton….
Gearbox Sprocket: Tips for a Grooved High Gear Spine and Chamfered Sprocket
From Guest Expert: Don Johnson To use an o ring with the gearbox sprocket you must have a high gear spline…
The Imperiled Life of the Kickstarter Cotter Pin
The Imperiled Life of the Kickstarter Cotter Pin One of the hallmarks of vintage BSA and Triumph motorcycles is the kickstart…
Year, Make, Model – What Are You Working on Today?
Triumph and BSA Frame and Engine NumbersWhere are the Frame and Engine Numbers?Registration and Title Documents for Year Make Model …
Setting Up Dual Carbs
…gauges for the final tweaks. But it is good enough to be used on its own if done carefully. Setting…
A Guide To Triumph Headlamp Shells
…specification Triumph 500 and 650 models with 12 volt battery. Ammeter and grommet hole. 5/16-26 CEI bolt holes. 59579S (99-9971A)…
Amal Carb Fitment: An Everyman’s Guide
It’s been said many times that nothing wakes up an old British motorcycle like a new carburetor. Amal carb…
A Bit About Fender Stays
A Bit About Fender Stays By Dave Porter, Technical and Customer Support at The Bonneville Shop “…there are many different configurations of…
Why Not A BSA?
By Dave Porter, Technical and Customer Support at The Bonneville Shop Barn Bikes Abound – BSA Motorcycles “…not only are they plentiful,…
The Case for the Parts Catalog as the Most Important Tool in the Cabinet
By Dave Porter, Technical and Customer Support at The Bonneville Shop Work Smarter, Not HarderAdvantages to a Printed Parts CatalogParts Catalog…
TECH TIP: How to Install New Clutch Rubbers
By Dave Porter, Technical and Customer Support at The Bonneville Shop Steps to Install New Clutch RubbersUsing a Clutch Locking ToolThe…
Sealing Washers and the Oil-Tight Triumph Engine
…of their sealing properties due to distortion. Stat-O-Seal and Dowty Washers Stat-O-Seal and Dowty washers are a metal washer with…
Application Techniques for Waterslide Decals
By Dave Porter, Technical and Customer Support at The Bonneville Shop There are 4 basic steps on how to apply a…
Motorcycle Fender – Classic Triumph Fender – OEM and Custom Mudguards for Your Project Bike
A motorcycle fender will restore your classic Triumph to its true glory. Don’t put an old, compromised fender on your…
Triumph Service Bulletin Twin 9-70: Rotor/Rotor Nut
…and spigot nut are all in serviceable condition for the rotor to perform its job of revolving inside of the…
Winterizing Your Classic Brit Bike Checklist
…idle in the garage for the past few months. An hour of working on the motorcycle to get a mere…
The Nuts and Bolts of Hardware
The Nuts and Bolts of Hardware By Dave Porter, Technical and Customer Support at The Bonneville Shop “…a factory parts catalog is…
How To Convert Your 6-Volt British Motorcycle to 12-Volts
…4CA points ignition system, a more powerful stator should be considered. The Lucas 47205 RM21 is a 10-amp single-phase stator…
Get ‘em While They’re Hot- 130 Link 530 Chains!
130 Link 530 Chains By Dave Porter, Technical and Customer Support at The Bonneville Shop We recently procured a substantial quantity of…
VIDEO: Motorcycle Polish: Tips for Your Primary and Timing Cover
Motorcycle polish: yes or no? Did you just get your hands on a solid barn bike? How long was it…
Considerations for Your Brit Bike: A Brief Guide to Cables
…for handlebar fitment depending on the intended market the motorcycle was produced for. Most Home-market (UK-spec) models were fitted with…
Bearing Race Puller – Motorcycle Tools
Buy a bearing race puller today. If you’re doing any motorcycle restoration, having the right tools is essential. Bearings, including…
Fork Damper Sleeve Install – Which Way Do They Go?
By Dave Porter, Technical and Customer Support at The Bonneville Shop – For Triumph and BSA forks up to 1970 (up…
Triumph Top-End Sealing and What the Workshop Manual Doesn’t Explain
By Dave Porter, Technical and Customer Support at The Bonneville Shop Table of Contents for triumph top end sealing Resources…
A Primary Concern: The B-Range Chaincase Covers
By Dave Porter, Customer and Technical Support at The Bonneville Shop Table of Contents Primary Chaincase Cover: 57-1727 Primary Chaincase…
The Importance of Right to Repair Legislation
By Mike Grage, Technical and Customer Support at The Bonneville Shop written in partnership with British Iron, our Modern Triumph…
A Guide for BSA and Triumph Oil Pressure Switch Identification
‘A Guide for BSA and Triumph Oil Pressure Switch Identification’ By Dave Porter, Technical and Customer Support at The Bonneville Shop The…
Pattern Parts and Fettling to Perfection
Pattern Parts and Fettling to Perfection By Dave Porter, Technical and Customer Support at The Bonneville Shop Occasionally I receive inquiries from…
Using LEDs with Traditional Turn Signal and High Beam Indicator Lights
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Power FlowPotential Problems with LED TroubleshootingLED Troubleshooting:…
Dave’s Building a 10-Footer: A 1970 Triumph TR6R Build – Part 2
…The 1970 Triumph TR6R Build Continues: Rotor and Stator Next in the series shows me checking the air gap of…
Dave’s Building a 10-Footer: 1970 Triumph TR6R Repair – Part 1
By Dave Porter, Technical and Customer Support at The Bonneville Shop The 4th One – 1970 Triumph TR6R RepairFinding a Barn…
How the Tiger 100 Became the Triumph Daytona
…bands”. The end of the Classic Triumph Daytona The T100R Triumph Daytona models are one the most tractable and beloved…
A Farewell to Real Chrome
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. The Chrome of Before – Real ChromeLegislative…
Electronic Ignition System Diagnostics
…camshaft. Connect the wires to the stator plate. Turn on ignition switch. Hold the stator plate in one hand. Use…
Triumph Service Bulletin 64/1 – 1964 Forks – Eliminating Oil Leaks
…specified for the Triumph twins through the 1966 model year and still required thread sealant if it was expected to…
Easy Tri-Spark Triples Ignition Kit Installation Guide
…the installation/tuning process. Tri-Spark provides excellent instructions for setting the timing, both statically and dynamically. Of course, there is one…
Tips on Fitting the Girling Stainless Floating Brake Disc Rotor
By Dave Porter, Technical and Customer Support at The Bonneville Shop SpecsFitment ChallengesSolutions We have recently taken delivery and sold through our…
Thunderbolts and Lightning: BSA Motorbikes
BSA Motorcycles: Thunderbolts and Lightning, very, very frightening me! (Galileo) Galileo (Galileo) Galileo… By Dave Porter, Technical and Customer Support at The…
TECH TIPS – Evaluating Your Clutch Plates and Springs
By Dave Porter, Technical and Customer Support at The Bonneville Shop Clutch Plates AND Springs Clutch Plates When evaluating the clutch plates and…
What exactly is a 1978 Triumph Bonneville?
…Sourcing Parts History of the 1978 Triumph Bonneville As any experienced Triumph parts expert will tell you, the 1978 Triumph…
Cam Timing Notes – Part II
…until the valve is lifted .040 (Triumph’s spec is to set valve clearance to .020) and write down the reading…
VIDEO: Dozens of UK Made OEM & Universal Fenders
UK made fenders from Speedwell Mudguards uses the original tooling and machines to replicate OEM length, width, radius and even…




