Tech Blog

Welcome to the Technical Information Blog dedicated to the fun and always fascinating world of vintage Triumph, Norton, and BSA motorcycle parts. This blog serves as a comprehensive resource for enthusiasts and collectors who are passionate about these iconic British motorcycle brands.
To Return to the Home page, Click Here.
Our Most Recent Tech Blogs
446 LED Update for 2026
Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron 446 LED Update for 2026 There have been a…
Wheel Building – Starting For Success
Dave Porter, Technical and Customer Support at The Bonneville Shop. Motorcycle Wheel Building One of the more satisfying elements of the…
Handlebar Changes and cables
Considerations for Handlebar Changes By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Most people in the…
An Overview of the Smith’s BG5330 Speedometer Drive Units
An Overview of the Smith’s BG5330 Speedometer Drive Units By Dave Porter, Technical and Customer Support at The Bonneville Shop …
Part 3: Resurrecting A Barn Find Hinckley
Hinckley Triumph Maintenance and Restoration Part 3: Resurrecting A Barn Find Hinckley By Mike Grage, Technical and Customer Support at The…
Fitting the Lucas 36403 Ammeter
early 2AR Lucas 36403 ammeters By Dave Porter, Technical and Customer Support at The Bonneville Shop Lucas supplied the 2AR…
Triumph T140 Rear Rim
Triumph T140 Rear Rim Retrofit and Service Bulletin 4-77 By Dave Porter, Technical and Customer Support at The Bonneville Shop Triumph T140…
A Look at the Amal Concentric Floats
By Dave Porter, Technical and Customer Support at The Bonneville Shop In this blog I will cover some information regarding…
60,000 Commandos Can’t Be Wrong- Musings From A Casual Blogger
By Dave Porter, Technical and Customer Support at The Bonneville Shop I have always admired the Norton Commando series of motorcycles, not…
Part 2: Resurrecting a Barn Bike: Hydraulic Brake Restoration (non-ABS)
…the bore, you will need to use c-clamps and compressed air to get it out. Warning: Keep your fingers clear…
Constant Velocity Carburetor Cleaning/Tuning Tips & Tricks
…air to make sure it’s clear. On a Keihin CVK the air inlet is on the air cleaner side of…
Part 1: Resurrecting a Ran-When-Parked, Barn Find, Carbureted Triumph from the Hinckley Factory
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. When I started my career as a…
A Look at the Lucas 149SA and 47SA Ignition Switches
…on late-model Triumph TR7 and T140 motorcycles from 1979-onward (according to the suppliers, but not confirmed in the parts catalogs),…
Matchless AJS and Associated Motor Cycles
By Dave Porter, Technical and Customer Support at The Bonneville Shop AMC Looking back on some of the more revered names…
The Conundrum of Triumph C-Range Top-End Compatibility
…relationship between the tappet guide blocks, pushrod tubes, cylinder heads, and the combination of sealing washers that were used over…
Timing Tri-Spark Ignition – Classic Twin Ignition
Video Guide: Timing Tri-Spark Ignition https://www.youtube.com/watch?v=TJ3WhtuUCu4 The Tri-Spark Classic Twin utilizes 21st century technology to provide simple installation without the…
A Word About BSA, Norton, and Triumph Seat Supply
By Dave Porter, Technical and Customer Support at The Bonneville Shop If you have been searching for seat supply for…
A Look at the Mysterious Lucas Cutout/ Lucas Kill Switches
…H27 illustration indicate the ignition cutout button, as specified for the TR6 and T120 models, however this combination was only…
Norton Motorcycle Photos
Norton motorcycle photos from our customers here at The Bonneville Shop. Check out or stock of parts for your Norton….
Gearbox Sprocket: Tips for a Grooved High Gear Spine and Chamfered Sprocket
…Sprockets 4 Speed And 5 Speed High Gear Nut Combo Spanner Pn# Tbs-0568 61-6061 61-6125 4-Speed High Gear Nut Socket…
The Imperiled Life of the Kickstarter Cotter Pin
The Imperiled Life of the Kickstarter Cotter Pin One of the hallmarks of vintage BSA and Triumph motorcycles is the kickstart…
Year, Make, Model – What Are You Working on Today?
Triumph and BSA Frame and Engine NumbersWhere are the Frame and Engine Numbers?Registration and Title Documents for Year Make Model …
Setting Up Dual Carbs
By Dave Porter, Technical and Customer Support at The Bonneville Shop If you’re working on setting up dual carbs for your…
A Guide To Triumph Headlamp Shells
…warning light, and grommet hole. 5/16-26 CEI bolt holes. 59734S (99-9971B) 1967 Triumph 500 and 650 models. Ammeter, lighting switch,…
Amal Carb Fitment: An Everyman’s Guide
It’s been said many times that nothing wakes up an old British motorcycle like a new carburetor. Amal carb…
A Bit About Fender Stays
…Meanwhile, the T100C and TR6C models with stainless mudguards were fitted with black stays. With the vast catalog of mudguards…
Why Not A BSA?
By Dave Porter, Technical and Customer Support at The Bonneville Shop Barn Bikes Abound – BSA Motorcycles “…not only are they plentiful,…
The Case for the Parts Catalog as the Most Important Tool in the Cabinet
By Dave Porter, Technical and Customer Support at The Bonneville Shop Work Smarter, Not HarderAdvantages to a Printed Parts CatalogParts Catalog…
TECH TIP: How to Install New Clutch Rubbers
By Dave Porter, Technical and Customer Support at The Bonneville Shop Steps to Install New Clutch RubbersUsing a Clutch Locking ToolThe…
Sealing Washers and the Oil-Tight Triumph Engine
‘Sealing Washers and the Oil-Tight Triumph Engine’ By Dave Porter, Technical and Customer Support at The Bonneville Shop Fiber WashersCopper WashersStat-O-Seal…
Application Techniques for Waterslide Decals
…decal application cannot be overstated.” 2. Preparing the Decal 3. Applying the Decal 4. Finishing Coat 1. Surface Preparation…
Motorcycle Fender – Classic Triumph Fender – OEM and Custom Mudguards for Your Project Bike
…Triple. As these are undrilled, they can also be fitted to custom bikes, swingarm model Pre-Unit twins, and many others! Check…
Triumph Service Bulletin Twin 9-70: Rotor/Rotor Nut
Loose Rotor Nut or Rotr Center: Triumph Service Bulletin Twin 9-70 By Dave Porter, Technical and Customer Support at The…
Winterizing Your Classic Brit Bike Checklist
…System Winterizing Your Classic Brit Bike with a Covering Winterize Your Brit Bike Fuel System Fill the petrol tank with…
The Nuts and Bolts of Hardware
…check out The Bonneville Shop – YouTube. Hardware Engine Bolt Sets Stud Hardware And Sets And if you’re a true…
How To Convert Your 6-Volt British Motorcycle to 12-Volts
…Kit Pn# Tbs-47239-Kit View the entire stock of regulators. Check out our YouTube channel for…
Get ‘em While They’re Hot- 130 Link 530 Chains!
130 Link 530 Chains By Dave Porter, Technical and Customer Support at The Bonneville Shop We recently procured a substantial quantity of…
VIDEO: Motorcycle Polish: Tips for Your Primary and Timing Cover
…from Mother’s but we prefer a more tried method that he learned from the old timers. Get your steel wool…
Considerations for Your Brit Bike: A Brief Guide to Cables
…cables as they apply to vintage British motorcycles. Guide to Cables: Throttle cables Factors to consider: cable anchor position throttle…
Bearing Race Puller – Motorcycle Tools
…and you’ll want one of these. This drift makes removing the main bearing race a snap and you won’t risk…
Fork Damper Sleeve Install – Which Way Do They Go?
By Dave Porter, Technical and Customer Support at The Bonneville Shop – For Triumph and BSA forks up to 1970 (up…
Triumph Top-End Sealing and What the Workshop Manual Doesn’t Explain
…talk about the Triumph top end. When we think of a typical air-cooled British vertical twin-cylinder motorcycle engine, I would…
A Primary Concern: The B-Range Chaincase Covers
…A revised Lucas 6CA contact breaker points ignition was introduced, allowing easier adjustability of the points and precision timing was…
The Importance of Right to Repair Legislation
…Costs of Losing the Right to Repair Legislation Carburetors Ignition Timing Adjustments Links Right to Repair Legislation Introduced On February…
A Guide for BSA and Triumph Oil Pressure Switch Identification
‘A Guide for BSA and Triumph Oil Pressure Switch Identification’ By Dave Porter, Technical and Customer Support at The Bonneville Shop The…
Pattern Parts and Fettling to Perfection
Pattern Parts and Fettling to Perfection By Dave Porter, Technical and Customer Support at The Bonneville Shop Occasionally I receive inquiries from…
Using LEDs with Traditional Turn Signal and High Beam Indicator Lights
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Table of Contents Power Flow Potential…
Dave’s Building a 10-Footer: A 1970 Triumph TR6R Build – Part 2
…The 1970 Triumph TR6R Build Continues: Rotor and Stator Next in the series shows me checking the air gap of…
Dave’s Building a 10-Footer: 1970 Triumph TR6R Repair – Part 1
By Dave Porter, Technical and Customer Support at The Bonneville Shop The 4th One – 1970 Triumph TR6R Repair Finding…
How the Tiger 100 Became the Triumph Daytona
…domes. For 1968, a revised single carburetor intake manifold with the same bolt pattern as the twin carburetor manifolds debuted,…
A Farewell to Real Chrome
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. The Chrome of Before – Real ChromeLegislative…
Electronic Ignition System Diagnostics
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. Function of Electronic Ignition SystemsTesting Functionality Here at…
Triumph Service Bulletin 64/1 – 1964 Forks – Eliminating Oil Leaks
1964 Forks – Eliminating Oil Leaks By Dave Porter, Technical and Customer Support at The Bonneville Shop One topic that comes up…
Easy Tri-Spark Triples Ignition Kit Installation Guide
By Mike Grage, Technical and Customer Support at The Bonneville Shop and British Iron. How to Wire it UpSetting the Timing So,…
Tips on Fitting the Girling Stainless Floating Brake Disc Rotor
By Dave Porter, Technical and Customer Support at The Bonneville Shop SpecsFitment ChallengesSolutions We have recently taken delivery and sold through our…
Thunderbolts and Lightning: BSA Motorbikes
BSA Motorcycles: Thunderbolts and Lightning, very, very frightening me! (Galileo) Galileo (Galileo) Galileo… By Dave Porter, Technical and Customer Support at The…
TECH TIPS – Evaluating Your Clutch Plates and Springs
By Dave Porter, Technical and Customer Support at The Bonneville Shop Clutch Plates AND Springs Clutch Plates When evaluating the clutch plates and…
What exactly is a 1978 Triumph Bonneville?
…the final iteration actually left the factory in August 1978, after the initial 1979 models were in production from HA11001,…
Cam Timing Notes – Part II
Checkout Cam Timing Notes Part I here and The Brain of Your Triumph B Range Engine- the Camshaft. Cam Timing ContentsCheckout Cam…
VIDEO: Dozens of UK Made OEM & Universal Fenders
…fitment. Table of Contents Stacy on Speedwell Mudguards How these UK made fenders are Measured Stacy on Speedwell Mudguards https://www.youtube.com/watch?v=oaw0E4LkteM…




