Tech Blog

Welcome to the Technical Information Blog dedicated to the fun and always fascinating world of vintage Triumph, Norton, and BSA motorcycle parts. This blog serves as a comprehensive resource for enthusiasts and collectors who are passionate about these iconic British motorcycle brands.
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Our Most Recent Tech Blogs
A Look at the Amal Concentric Floats
From Dave Porter: Technical and Customer Support In this blog I will cover some information regarding the Amal Concentric MK1…
60,000 Commandos Can’t Be Wrong- Musings From A Casual Blogger
From Dave Porter, Customer and Tech Support at The Bonneville Shop I have always admired the Norton Commando series of motorcycles, not…
Part 2: Resurrecting a Barn Bike: Hydraulic Brake Restoration (non-ABS)
Part 2: Resurrecting a Barn Bike: Hydraulic Brake Restoration (non-ABS) Triumph Hydraulic Brake Restoration By Mike Grage: Tech and Customer Support…
Constant Velocity Carburetor Cleaning/Tuning Tips & Tricks
By Mike Grage, Tech and Customer Support at The Bonneville Shop and British Iron Carb Cleaning and TuningFloat Bowl/Fuel System Ventilation:Float Bowl…
Part 1: Resurrecting a Ran-When-Parked, Barn Find, Carbureted Triumph from the Hinckley Factory
By Mike Grage, Tech and Customer Support at The Bonneville Shop and British Iron When I started my career as a…
A Look at the Lucas 149SA and 47SA Ignition Switches
Lucas 149SA 47SA Ignition Switches Ignition Switches47SA 3-Position Ignition Switch149SA 4-Position Ignition Switch The Takeaway The Lucas 3 and 4-position ignition switches…
Matchless AJS and Associated Motor Cycles
Dave Porter, Customer Service and Tech Support AMC Looking back on some of the more revered names in the annals of…
The Conundrum of Triumph C-Range Top-End Compatibility
Triumph T100 Top End – The Conundrum of Triumph C-Range Top-End Compatibility Unfortunately, I have chosen to take on a…
Timing Tri-Spark Ignition – Classic Twin Ignition
…setting the timing. The Classic Twin Ignition is suitable for Triumph Unit Twins T100, T120, TR7RV, T140 Bonneville, Tiger, Daytona…
A Word About BSA, Norton, and Triumph Seat Supply
If you have been searching for seat supply for your vintage British motorcycle as of late, you may find…
A Look at the Mysterious Lucas Cutout/ Lucas Kill Switches
Lucas Kill Switches and Cutouts 4A Cutout – Kill Switch: 762080, 76200A, and 762204SS5 – Lucas Kill Switch: 31071, 31376SS5 -…
Norton Motorcycle Photos
Norton motorcycle photos from our customers here at The Bonneville Shop. Check out or stock of parts for your Norton….
Gearbox Sprocket: Tips for a Grooved High Gear Spine and Chamfered Sprocket
From Guest Expert: Don Johnson To use an o ring with the gearbox sprocket you must have a high gear spline…
The Imperiled Life of the Kickstarter Cotter Pin
The Imperiled Life of the Kickstarter Cotter Pin One of the hallmarks of vintage BSA and Triumph motorcycles is the…
Year, Make, Model – What Are You Working on Today?
Triumph and BSA Frame and Engine NumbersWhere are the Frame and Engine Numbers?Registration and Title Documents for Year Make Model …
Setting Up Dual Carbs
If you’re working on setting up dual carbs for your bike, check out this guide. Peg from the UK is…
A Guide To Triumph Headlamp Shells
…specification Triumph 500 and 650 models with 12 volt battery. Ammeter and grommet hole. 5/16-26 CEI bolt holes. 59579S (99-9971A)…
Amal Carb Fitment: An Everyman’s Guide
It’s been said many times that nothing wakes up an old British motorcycle like a new carburetor. Amal carb…
A Bit About Fender Stays
A Bit About Fender Stays “…there are many different configurations of fender stays to be considered when selecting the correct ones…
Why Not A BSA?
Dave Porter, Customer and Tech Support at The Bonneville Shop Barn Bikes Abound – BSA Motorcycles “…not only are they plentiful, but…
The Case for the Parts Catalog as the Most Important Tool in the Cabinet
Dave Porter, Customer and Tech Support at The Bonneville Shop Work Smarter, Not HarderAdvantages to a Printed Parts CatalogParts Catalog Selection Parts…
TECH TIP: How to Install New Clutch Rubbers
Dave Porter, Customer and Tech Support at The Bonneville Shop Steps to Install New Clutch RubbersUsing a Clutch Locking ToolThe Disassembled…
Sealing Washers and the Oil-Tight Triumph Engine
‘Sealing Washers and the Oil-Tight Triumph Engine’ by Dave Porter, Customer and Tech Support at The Bonneville Shop Fiber WashersCopper WashersStat-O-Seal…
Application Techniques for Waterslide Decals
…after ruining a few, with no prospects for obtaining replacements. New old stock decals can often be identified by a…
Motorcycle Fender – Classic Triumph Fender – OEM and Custom Mudguards for Your Project Bike
A motorcycle fender will restore your classic Triumph to its true glory. Don’t put an old, compromised fender on your…
Triumph Service Bulletin Twin 9-70: Rotor/Rotor Nut
Loose Rotor Nut or Rotr Center: Triumph Service Bulletin Twin 9-70 Dave Porter, Customer and Tech Support at The Bonneville…
Winterizing Your Classic Brit Bike Checklist
Winterizing your classic Brit bike is one of the most important things you can do. For those of us living…
The Nuts and Bolts of Hardware
The Nuts and Bolts of Hardware By Dave Porter, Customer and Technical Support at The Bonneville Shop “…a factory parts catalog is…
How To Convert Your 6-Volt British Motorcycle to 12-Volts
By Dave Porter, Customer and Technical Support at The Bonneville Shop Converting Your 6-volt British Motorcycle to 12-volts can be a…
Get ‘em While They’re Hot- 130 Link 530 Chains!
130 Link 530 Chains By Dave Porter, Customer and Technical Support at The Bonneville Shop We recently procured a substantial quantity of…
VIDEO: Motorcycle Polish: Tips for Your Primary and Timing Cover
Motorcycle polish: yes or no? Did you just get your hands on a solid barn bike? How long was it…
Considerations for Your Brit Bike: A Brief Guide to Cables
…on the brake shoes diminishes, the brake control lever has to pull more cable, resulting in a soft front brake….
Bearing Race Puller – Motorcycle Tools
Buy a bearing race puller today. If you’re doing any motorcycle restoration, having the right tools is essential. Bearings, including…
Fork Damper Sleeve Install – Which Way Do They Go?
– For Triumph and BSA forks up to 1970 (up to 1974 on the Triumph 500 twins and some of the…
Triumph Top-End Sealing and What the Workshop Manual Doesn’t Explain
By Dave Porter, Customer and Technical Support at The Bonneville Shop Table of Contents for triumph top end sealing Resources…
A Primary Concern: The B-Range Chaincase Covers
By Dave Porter, Customer and Technical Support at The Bonneville Shop Table of Contents Primary Chaincase Cover: 57-1727 Primary Chaincase…
The Importance of Right to Repair Legislation
…for a large increase in carburetor sales, piles of unusable carburetors in dealerships, created a lot of hydrocarbon air pollution,…
A Guide for BSA and Triumph Oil Pressure Switch Identification
‘A Guide for BSA and Triumph Oil Pressure Switch Identification’ By Dave Porter, Customer and Technical Support at The Bonneville…
Pattern Parts and Fettling to Perfection
Pattern Parts and Fettling to Perfection By Dave Porter, Customer and Technical Support at The Bonneville Shop Occasionally I receive inquiries from…
Using LEDs with Traditional Turn Signal and High Beam Indicator Lights
By Mike Grage, Customer and Technical Support at The Bonneville Shop Power FlowPotential Problems with LED TroubleshootingLED Troubleshooting: Using LEDs with…
Dave’s Building a 10-Footer: A 1970 Triumph TR6R Build – Part 2
The 1970 Triumph TR6R Build Continues: Rotor and StatorPrimary Chaintiming cover and outer gearbox The 1970 Triumph TR6R Build Continues: Rotor…
Dave’s Building a 10-Footer: 1970 Triumph TR6R Repair – Part 1
…where the lift is needed, I can move the motorcycle off the lift, if necessary. Having a working front brake…
How the Tiger 100 Became the Triumph Daytona
Table of Contents Doug Hele and the Daytona 1967 – 1969 Triumph Daytona The end of the Classic Triumph Daytona…
A Farewell to Real Chrome
By Mike Grage, Customer and Technical Support at The Bonneville Shop The Chrome of Before – Real ChromeLegislative ChangesTrivalent Chrome The Chrome…
Electronic Ignition System Diagnostics
By Mike Grage, Customer and Technical Support at The Bonneville Shop Function of Electronic Ignition SystemsTesting Functionality Here at The Bonneville Shop…
Triumph Service Bulletin 64/1 – 1964 Forks – Eliminating Oil Leaks
1964 Forks – Eliminating Oil Leaks By David Porter, Customer and Technical Support at The Bonneville Shop One topic that comes up…
Easy Tri-Spark Triples Ignition Kit Installation Guide
Table of Contents How to Wire it Up Setting the Timing So, you bought a TBS-0002 Classic Tri-Spark Triples Ignition…
Tips on Fitting the Girling Stainless Floating Brake Disc Rotor
…The beefy 6mm thick stainless steel floating brake disc rotor allows the drilling pattern and cooling slots to contribute to…
Thunderbolts and Lightning: BSA Motorbikes
BSA Motorcycles: Thunderbolts and Lightning, very, very frightening me! (Galileo) Galileo (Galileo) Galileo… By David Porter, Customer and Technical Support at The…
TECH TIPS – Evaluating Your Clutch Plates and Springs
…relatively inexpensive and are asked to perform a critical function in the clutch assembly, so it is a false economy…
What exactly is a 1978 Triumph Bonneville?
…Sourcing Parts History of the 1978 Triumph Bonneville As any experienced Triumph parts expert will tell you, the 1978 Triumph…
Cam Timing Notes – Part II
…engine (or any pushrod engine). The first place where this geometric problem can show itself in the difference between the…
VIDEO: Dozens of UK Made OEM & Universal Fenders
UK made fenders from Speedwell Mudguards uses the original tooling and machines to replicate OEM length, width, radius and even…
Using the Degree Wheel to Establish Ignition Timing
…all of the electrical wiring, carefully following the instructions. Then they mention setting the engine to the “full advance timing…
The Brain of Your Triumph B Range Engine- the Camshaft
…valves to produce the sequence of valvetrain function in the Triumph twin engines. In the beginning, when the first 650cc…
A Brief Synopsis of the Lucas Console Switchgear and Its Evolution
…with the new switchgear. With the advent of directionals, and an eventual electric starter, the switchgear consoles evolved over the…
12 Volt Charging System Diagnostic Guide
…tank, the wires are the pipes, the stator is the pump, the key switch is the tap, the zener diode…
TECH TIPS – Layshaft Needle Bearing Installation Tool
…When using our TBS-0041 layshaft bearing drift tool, be sure to place the 57-1607 thrust washer on the locating peg…
Carburetor Mounting Orings: 622/101 Thin vs 70-9711 Thick
…Function of Carburetor Mounting Orings Frequently, confusion arises over which carburetor mounting Orings should be used when fitting Amal Concentric…
Creating a Custom Motorcycle Cable
By David Porter, Customer and Technical Support at The Bonneville Shop Custom Motorcycle CableChoke and Throttle CablesFront Brake custom motorcycle cable Custom…




